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Miller Milling to expand solar power at Fresno mill

BLOOMINGTON, MINNESOTA, US — Miller Milling Co., a part of Japan-based Nisshin Seifun Group, recently announced plans to expand its solar power capabilities at its flour mill in Fresno, California, US.

Company officials said the expansion will add 1.01 megawatts of DC electricity that will be transformed and used at the mill. This amount plus the existing 1.01 megawatts of electricity being produced through solar will satisfy roughly 33% of the total electrical demand of the facility, the company said.   

Miller Milling Co.’s solar power system became operational toward the end of 2017, Damon Sidles, plant manager, said in a 2018 article in World Grain. The project involved the installation of 2,340 solar panels required for the project on 5 acres located adjacent to the mill, he said.

In 2021, Miller Milling enrolled the facility in the US EPA Energy Star Challenge for Industry, which challenges industrial sites to reduce their energy intensity by 10% within a five-year period from enrolling. The company said it anticipates the Freson site will accomplish this goal by 2024 when the additional solar production is fully operational.  

“This accomplishment will make the Fresno facility the only US-based flour mill to achieve the USEPA Challenge,” the company said. “We are proud that we will be joining many of our baking customers who have already achieved the challenge.

“The use of renewable energy is supportive of a primary sustainability goal of Miller Milling which is to reduce our overall CO2 emissions. Our targets of 50% reduction of CO2 emissions (from 2013 baseline) by 2030 and zero emissions by 2050 are aggressive but achievable via projects like this and further investment into renewable energy options.”

Miller Milling said it also is expanding its sustainable efforts to include support of regenerative agriculture in wheat production.

“We will be leveraging partnerships with our suppliers and customers to support farming practices that sustain soil health and reduce the production of CO2 emissions through agricultural practices,” the company said.

The Fresno facility’s daily flour production capacity is 9,500 cwts, according to Sosland Publishing’s 2023 Grain & Milling Annual. Miller Milling operates five mills in the United States with a combined daily milling capacity of 86,600 cwts, making it the nation’s fifth largest miller, according to the Grain & Milling Annual.

Miller Milling to Expand Texas Facility

Added capacity will serve rising flour and bakery demand in southern market

BLOOMINGTON, Minn. – March 29, 2023 – Miller Milling, a full-service flour milling company,
today announced it will expand and upgrade its Saginaw, Texas mill operations in order to meet
growing demand for flour in the region.

This state-of-the-art milling site is set to manufacture an additional 10,000 cwts of flour per
day, significantly increasing its capacity to 34,000 cwts of flour per day. The Saginaw, TX flour
mill will become the 3rd largest milling site in the United States. This facility was previously
expanded in 2019 and continues to grow with new and existing customers.

“The expansion of our Texas mill will meet rising demand around the region while allowing for
continued growth with our existing customers,” said Joe Girdner, President and CEO of Miller
Milling. “The Texas population is increasing dramatically. It’s important that we support our
current and future customers, growing with them as demand continues to rise.”

Slated to begin production in winter 2024, this expansion will include leading-edge milling
technology with a continued focus on food safety, efficiency and waste reduction.

“This investment reflects our continued commitment to being a trusted partner for our
customers, providing them with high-quality products and excellent service,” said Kevin Sebby,
VP of Sales at Miller Milling. “As a proud partner of the Saginaw community since 1999, we are
excited about this expansion because it will support the increased need for flour in Texas and
the surrounding regions over the next 5-10 years.”

About Miller Milling
Founded in Minneapolis in 1985, Miller Milling is a leader in the milling industry and operates
five strategically located facilities across the country. Miller Milling joined Nisshin Seifun Group
in 2012. The company is a full-service milling resource that prides itself on its commitment to
customer service and unparalleled attention to detail. Given its strength, service and diversity
of products customers have come to expect Miller Milling as a long-term partner and resource.
Learn more at www.millermilling.com.


About Nisshin Seifun Group
Founded in Japan in 1900, the Nisshin Seifun Group has become that country’s largest flour
milling company and has diversified into a wide range of business areas. It operates flour mills
in Asia, North America and Oceania. As a globally expanding business, the Nisshin Seifun Group
helps to enhance people’s lives by supporting healthy lifestyles and building food infrastructure.
Learn more at www.nisshin.com/english.

MEDIA CONTACT:
William Untereker
Director of Legal & PR
Miller Milling
Will.Untereker@MillerMilling.com

Oakland Volunteers Support Alameda Co. Community Food Bank

Hunger by the Numbers

The cost of living in the San Francisco Bay area makes it especially difficult for working families to afford basic necessities such as housing, utilities and transportation, let alone put a healthy meal on the table.

In fact, research shows it takes a family of four $92,267 to meet the basics in the Oakland metro area. Yet 65 percent of our clients have incomes less than $28,290.

The Alameda County Community Food Bank (ACCFB) not only serves or distributes enough food to support 60,000 people a day.  Every morning, dozens of trucks arrive at the ACCFB Oakland warehouse.  They are filled with fresh friut, vegetables, milk, eggs, bread and much more.  By the end of the day, thousands of pounds of food will leave their doors and fill tables and cupboards in the community.  This happens due to the partnerships with more than 420 food pantries, hot-meal programs, senior centers and other non-profits who distribute millions of pounds of food each year.  

Other ways the ACCFB provides assistance is through:

  • management of CalFresh food stamps and outreach,
  • policy and advocacy,
  • healthcare, nutrition initiatives and education programs, and
  • child and student wellness programs.   

Oakland Team Getting Involved!

On Wednesday January 11, 2023, the Oakland Mill reinstated their previous partnership with ACCFB!  COVID had caused a pause in the relationship over the past 2 years. 

Six Mill employees donated their time to pack bulk onions into smaller bags for distribution to the community.  Overall, the team worked 24 hours to support the redistribution of food for Food Bank.  

The Mill will set up a quarterly schedule to volunteer to support ACCFB moving forward. 

How Swisca Scales are Saving Energy!

Use of Compressed Air  

Historically, milling operations have used compressed air to provide “motion power” to various systems.   Some uses include engaging/disengaging feed rolls, scales, various types of cleaning equipment, and general use for tools and housekeeping.   Compressed air systems generally consist of large electric motors to power a mechanical compressor system to provide a positive air pressure that is sent out through a network of piping throughout the mill.   

The reality is that compressed air is inefficient and a very expensive way to produce movement.  Many studies put the efficiency of a compress air system between 10-15% percent.  

There are many factors that contribute to this inefficiency (see chart to right):

  • losses due to suction, friction, leaks in the compressor itself (~30% of the energy losses)
  • losses for every time the system goes in standby and its restarted (~15%)
  • losses generated by the filters, coolers or dryers, (~5%)
  • The most common and overseen factor are leaks in valves and hoses, approximately (~10%)
  • pressure loss due to valves, bends and the length of the line (~15%)
  • losses due to force conversion in the applications itself (~5%) 

Other issues include a significant amount of heat and noise generated from compressor operation causing need for ancillary ventilation and use of two forms of hearing protection by our employees.  Finally, these systems require significant time and expense for installation and maintenance.   

The Maintenance teams have been focusing on identifying and repairing many of the leaks in the distribution system which is saving $1,000’s annually.   

Along comes Swisca 

Swisca is a vendor based in Switzerland who manufacture a series of equipment focused on improving efficiency and function.   Swisca was started by former Buhler employees who sought ways to improve on older, less efficient processes.   

One product that Miller has found highly effective are scales (see image to right) that use individual, high-efficiency electric Cervo motors to open and close gate openings.   Other competitors’ models of scales performing the same process used compressed air to actuate the slide gates.

Swisca Scales design highlights:

  • Straightforward touch screen (much easier to understand for the user than competitor)
  • IOT compatible control (IOT Ready to share data with the cloud to improve efficiency)
  • High-quality measuring cells (High end load cells to ensure highest precision)
  • Energy-efficient servo drives (Biggest difference. 24v servo drives coupled with capacitors will safe over 90% energy compared to compressed air)
  • Good accessibility for cleaning (very good sanitation and the whole scale is built out of Stainless)
  • Metal detectable connections (all rubber seals are metal detectable)
Swisca CERVO Scale

To date, we have installed 53 of the Swisca scales with many more coming as part of other upgrade and expansion projects.    These scales are a critical component in the growth of automation and technology we are advancing!

The conservative estimate of the savings by switching from compressed air models to the Swisca Cervo model is ~$70,000 annually.